An analyst examines the broken components of a failed flywheel. (U.S. Air Force photo/Holly Jordan)
Characterizing and Mitigating Electronic and Structural Failures
UDRI's Failure Analysis researchers provide comprehensive solutions to uncover the root causes of material and component failures across diverse industries. Our research blends advanced analytical techniques with practical engineering expertise to solve complex challenges, improve product designs, and prevent future incidents. We offer a spectrum of research services, from applied testing and failure mode identification to design refinement and technology transfer, ensuring clients receive actionable insights and prevent costly reoccurrences. Unique features include access to specialized instruments (e.g., advanced microscopy), decades of experience in the aerospace sector, and a commitment to independent, unbiased analysis.
This capability enables clients to optimize product reliability, reduce warranty claims, and enhance overall performance. Our findings directly translate into improved designs, robust manufacturing processes, and enhanced quality control measures. Real-world applications range from extending the lifespan of critical aircraft components to ensuring the safety and efficacy of medical devices, all grounded in UDRI’s legacy of impactful research and innovation.
We serve a diverse range of customers across government, commercial, and industrial sectors, including aerospace, energy, and manufacturing. Our failure analysis expertise empowers these clients to enhance the reliability and safety of their products, optimize operational efficiency, and drive innovation. Through our research, customers are better equipped to prevent catastrophic failures, extend the lifecycles of critical assets, and confidently advance cutting-edge technologies.
Technical Capabilities and Services
- Comprehensive Root Cause Failure Analysis of Mechanical Systems
- Advanced Microscopy and Microanalysis (SEM, TEM, FIB, EDS, EBSD)
- Spectroscopy and Surface Analysis
- Mechanical and Fatigue Testing
- Non-Destructive Evaluation (FPI, MPI, X-Ray, EC, UT)
- Fractography and Failure Mode Identification
- Material Characterization and Property Evaluation
- Comprehensive Root Cause Failure Analysis of Electrical Systems
- Functional Testing in Simulated Service Environments and Conditions
- Electrostatic Discharge Testing
- Power Quality Analysis, EMI Mitigation, and Noise Reduction
- General Troubleshooting of Electrical Systems and Components
Unique Capabilities and Achievements
- Capable of rigorous failure analysis pinpointing fundamental issues for lasting solutions.
- Decades of specialized experience solving complex failure problems in high-reliability industries.
- Access to state-of-the-art equine allowing for nanoscale insights.
- Seamless access to a wider range of materials, engineering, and modeling expertise for holistic solutions.
- Accelerated turnaround times delivering clear, concise reports with practical recommendations to minimize downtime.